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With ultratraceuv dye technology
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- Table of Contents
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Table of Contents
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Table of Contents
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Safety Precautions
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Specifications
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Tester Overview
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Initial Setup
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Test Setup
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Basic Leak Testing
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Flow Meter Measurements
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Wind and Water Leaks
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Parts List
- Troubleshooting
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- 1 Table of Contents
- 2 Initial Setup
- 3 Basic Leak Testing
- 4 Parts List
- 5 Troubleshooting
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LeakTamer
™
Dye Technology
®
with UltraTraceUV
Operator's Manual
Table ofContents
Advertisem*nt
Table of Contents
Summary of Contents for OTC 6522
- Page 1 LeakTamer ™ Dye Technology ® with UltraTraceUV Operator’s Manual...
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Page 2: Table Of Contents
Table of Contents Table of Contents ................1 Safety Precautions ................2 Specifications ..................3 Tester Overview ................4 Initial Setup ..................5 Test Setup ..................6 Basic Leak Testing ................7 Flow Meter Measurements .............8 Wind and Water Leaks ..............9 Parts List ..................10 Troubleshooting ................11... -
Page 3: Safety Precautions
Safety Precautions If the operator cannot read these instructions, operating instructions and safety precautions must be read and discussed in the operator’s native language. WARNING: To prevent personal injury and / or damage to equipment: • Read, understand, and follow all safety precautions and operating procedures. -
Page 4: Specifications
Specifications Technical Specifications Height 14 in. (35.5 cm) Supply Pressure 13.0 in. H Width 9 in. (22.9 cm) Supply Volume 12 liters per minute Depth 7 in. (17.8 cm) Operating Temperature Range 45°F to 140°F (7.2°C to 60°C) Weight 9.5 lb. (4.3 kg) Supply Line 10 ft (3.0 m) Ship Weight... -
Page 5: Tester Overview
Tester Overview Component Descriptions 1. <ON> <OFF> Switch turns ON vapor production, 11. Schrader Valve Removal / Installation Tool for five (5) minutes. removes Schrader valve inside EVAP Service Port. 2. Dipstick used to maintain smoke solution level. Top NOTE: Left-handed thread. off regularly to FULL mark by adding solution from 12. -
Page 6: Initial Setup
Initial Setup ® 1. Pour entire contents of one (1) 8-oz. UltraTraceUV solution bottle into the vapor chamber. CAUTION: Use only UltraTraceUV solution in the LeakTamer. Using solutions not recommended by the manufacturer may (1) damage the vehicle being tested, (2) damage the unit, and (3) cause operator injury. -
Page 7: Test Setup
Test Setup 1. Connect the LeakTamer red power cable to a 12V DC power supply. If a battery is used, verify it is in good condition and fully charged. 2. Connect the LeakTamer black ground cable to the vehicle’s chassis ground. WARNING: To prevent personal injury, do NOT connect the black cable to a battery... -
Page 8: Basic Leak Testing
Basic Leak Testing LeakTamer can be used in virtually any low-pressure 1. Locate the system port. vehicle system suspected of having a leak, including 2. Install appropriate port adapter. EVAP, intake/induction, intercooler and turbocharger, 3. Insert vapor supply hose into adapter. vacuum, exhaust, and wind/water leaks. -
Page 9: Flow Meter Measurements
Flow Meter Measurements The flow meter measures flow through the system being leak-tested. This is normal while the system is being filled. If flow meter indicates flow after the system is filled, this indicates a leak. The higher the ball is in the flow meter, the larger the leak size. No flow indicates no flow through the system, or no leak. -
Page 10: Wind And Water Leaks
Wind and Water Leaks 1. Set vehicle's climate control to "fresh air" (not recirculate). Set blower on full speed. This creates positive cabin pressure. 2. Connect supply hose nozzle to diffuser. 3. Direct vapor path along seals. 4. Look for vapor disturbance indicating a leak. No vapor disturbance indicates no leak. -
Page 11: Parts List
Parts List Item No. Part No. Qty. Description 6522 LeakTamer™ 6522-1 UltraTraceUV ® Solution 6522-3 Combination White/Laser/UV Light, Batteries, and Glasses 6522-4 Standard Service Port Adapter 6522-5 Schrader Valve Removal/Installation Tool 6522-6 Cap Plug Kit 6522-9 Smoke Diffuser 6522-10 Exhaust Adapter Cone Parts Included but Not Shown Operator’s Manual... -
Page 12: Troubleshooting
175 psi / 3.4 and 12 bar. (100 psi / 7 4. Too much oil has condensed bar is recommended.) inside vapor supply hose. 4. Drain oil from supply hose. OTC puts everything within reach. Learn more about automotive tools we have.
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